Conventional
Tapped Holes vs. Tapped Holes fitted with FASTMAN Screw Thread
Inserts - A COMPARISON
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CONVENTIONAL
TAPPED HOLE |
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FASTMAN
THREAD INSERT
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SURFACE
ROUGHNESS
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Standard tapped holes have
a surface finish of approximately 63 RMS. Friction loss is
excessive and as a result consistent clamping load at any
given wrench torque cannot be provided. |
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8-15 RMS. This superior surface
finish holds friction loss to a minimum when the screw is
installed into a FASTMAN Insert thus providing maximum clamping
load at any given wrench torque. This assures reliability
of the assembly. |
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LOAD DISTRIBUTION |
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Photoelastic study of tapped
hole & bolt assembly shows disproportionate load (as high
as 40% of total) being carried by the first one or two threads.
Note the concentration of stress lines appearing predominantly
near the beginning and diminishing towards the end. |
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The photoelastic study of
an assembly with FASTMAN Insert proves that the load is evenly
distributed along the entire length of the bolt. Note the
dark stress lines distributed over all threads. Possibility
of a fracture in the part or failure of the bolt, due to dangerous
stress concentrations on the first few threads, is thus eliminated. |
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LEAD & ANGLE ERROR |
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Lead and angle errors between
members in a standard tapped hole is always possible, due
to inaccuracies in the tapped hole and in the cut or rolled
thread screw. The members being rigid, they cannot compensate
for lead and angle errors resulting in a disproportionate
load on the first few threads. |
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FASTMAN Inserts being made
of precision-formed wire, are elastic and self adjusting.
They compensate for any lead errors between the mating threads
and also angle errors in the threads, thus assuring that all
threads are engaged and that stress concentration is eliminated. |
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CORROSION RESISTANCE |
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Corrosion in a standard threaded
assembly often results in seizure of the screw in the tapped
hole. Efforts to dislodge the screw sometimes snaps the screw
itself or the threads are stripped. |
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FASTMAN Screw Thread Inserts
being made of 18-8 stainless steel offers zero risk from corrosion
and seizure. Threaded assemblies with FASTMAN Inserts can
be disassembled even after prolonged exposure to corrosive
atmosphere. FASTMAN Inserts retain their strength and anti-corrosive
property even at elevated temperatures up to approximately
370?C. |
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